Reliability-Centered and Other Maintenance Management Best Practices

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Course Overview

NOTE: Due to COVID-19, the originally scheduled in-person offering of this course (October 13-15, 2020) has been reformatted to an online version. Click the "View Details" box under "Upcoming Dates" for the online course schedule. If you registered for the in-person offering of this course, we will contact you by email, notifying you of action needed.

Explore the four principles of RCM:

  1. preserve function,
  2. identify failure modes that can defeat functions,
  3. prioritize function needs, and
  4. select applicable and effective tasks

This course will teach you the basics and provide a full nine-step process for RCM. You will also learn how to implement other techniques to improve the effectiveness of your overall maintenance plan, saving your organization time and money.

Who Should Attend?

  • Maintenance managers and supervisors
  • Plant engineers
  • Facilities engineers
  • Operations directors
  • Maintenance engineers
  • Capital project managers
  • Asset/equipment owners

Additional Information

This course, formerly known as, "Implementing A Reliability-Centered Maintenance Program and Other Maintenance Best Practices" and "Reliability-Centered Maintenance," is part of the Maintenance and Reliability Management Certificate. Enhance your maintenance skills, while earning a recognized credential.

Course Outline

Introduction: Setting the Stage

  • Why do we do maintenance?
  • Myths about maintenance
  • Does maintenance add to the bottom line?

Defining Best Practices, Excellence, and Culture

  • Defining terms related to MRO (maintenance, reliability, and operations)
  • Elements of asset (equipment) performance
  • Identifying stakeholders to journey to excellence

Maintenance Strategies and Practices: PM, PdM/CBM, P&S, etc.

  • Preventive maintenance (PM)
  • Predictive/condition based maintenance (PdM/CBM)
  • Run-to-failure (RTF)
  • Planning and scheduling
  • Material stores management

Optimizing Maintenance: RCM

  • History and benefits
  • RCM process with some examples

Operations Role

Building/Designing for Reliability: Sustainability

Analysis Tools and Performance Measures

What/When to Use?

  • Pareto, fishbone, 5 whys, etc.
  • FMEA, primary tool for RCM analysis with example/exercise
  • Metrics

Standards Impacting Maintenance and Equipment Care

  • Standards and standardization
  • Energy, environment, risk, asset, etc.

Leadership and Change Management

  • Role of guru, manager, leader, and change agent
  • Why change is important
  • Challenges in implementing best practices

Course Review and Wrap-up

Instructors

Ramesh Gulati

Ramesh Gulati is an Asset Management Professional at Jacobs’ Asset Management Group, Tullahoma, TN.

He has over 50 years of diversified experience in people, product, process development and improvement as it relates to consumer goods, process/service and the heavy metal industry. Mr. Gulati has a broad background in operations analysis and process improvements, including kaizen, reengineering, performance measurement/metrics, plant reliability and maintenance process improvement tools/techniques (e.g., CMMS, CBM/PdM, TPM, RCM), implementation of ISO-certified asset management systems, energy management and people development.

Upcoming dates (1)

Oct. 12-15, 2020

Online RA01362-U337
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Program Director

Jeff Oelke

Email

Create a custom learning experience

We can deliver this course as an on-site learning experience tailored to your organization’s specific training needs.